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  • ZJM Electric Multi-stage Pressure-reducing Cage Guided Control Valve

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ZJM Electric Multi-stage Pressure-reducing Cage Guided Control Valve

ZJM Electric Multi-stage Pressure-reducing Cage Guided Control Valve

  • Model:ZJM-16C/ZJM-25C/ZJM-40C/ZJM-64C/ZJM-16P/ZJM-25P/ZJM-40P/ZJM-64P/ZJM-16R/ZJM-25R/ZJM-40R/ZJM-64R
  • Specification:DN20-DN300
  • Temperature:-40-450℃
  • Medium:Superheated steam, high-pressure water, easily vaporized media, non-viscous fluids
  • Pressure:PN16,PN25,PN40,PN64
  • Connection method:flange
  • Driving method:Electric
  • Material:Cast Steel,Stainless Steel,Duplex Stainless Steel
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ZJM Electric Multi-stage Pressure-reducing Cage Guided Control ValveOverview

ZJM  electric multi-stage pressure reducing cage control valve is a high-performance control unit specifically designed for harsh industrial conditions involving high pressure differentials, high flow velocities, and cavitation risks. The valve combines a high-precision electric actuator with a multi-stage throttling cage structure. By receiving 4-20mA DC or other standard control signals, the actuator drives the valve stem to adjust the position of the multi-stage cage plug. Its core principle lies in dissipating fluid kinetic energy through multiple stages of pressure reduction, effectively controlling the flow velocity at each stage. This prevents the occurrence of cavitation and flashing while significantly reducing aerodynamic and hydrodynamic noise. The ZJM series is an ideal choice for feed water bypass, steam drainage, and other high-pressure drop regulation systems in power plants, oil and gas, and chemical sectors.

Product Image of ZJM  Electric Multi-stage Pressure-reducing Cage Guided Control Valve

ZJM Electric Multi-stage Pressure-reducing Cage Guided Control ValveCharacteristic

1. Multi-stage throttling for energy dissipation:Utilizes multiple concentric cages or specialized multi-stage plug designs to reduce pressure in steps. This effectively lowers the flow velocity at each throttling stage, fundamentally eliminating cavitation damage and extending the service life of internal components under extreme pressure drops.
2.Superior noise reduction performance:The multi-stage pressure drop distribution avoids the sharp noise generated by single-stage high-velocity expansion. Compared to standard cage valves, it can reduce noise levels by 15 to 30 decibels, meeting strict industrial environmental standards.
3.Highly integrated intelligent drive:Equipped with an intelligent electronic electric actuator featuring built-in servo control. It supports non-intrusive calibration, fault diagnosis, and real-time position feedback, ensuring high precision and stability in the control loop.
4.Pressure-balanced design for low torque:The plug features a pressure-balanced structure with balance holes to offset high unbalanced forces from the medium. This allows for smaller actuator sizing even under ultra-high pressure conditions, improving the agility and accuracy of regulation.
5.Excellent erosion and wear resistance:Critical internal components like the cages and plugs are made of high-strength stainless steel or alloy steel, often reinforced with hardening treatments or Stellite hard-facing. This ensures reliable operation in high-speed, abrasive fluid environments.
6.Stable cage-guided structure:The large-area side-guiding design of the cage ensures precise axial alignment of the plug throughout its full stroke, effectively suppressing mechanical vibration and ensuring long-term stable performance under high loads.
7.Fail-safe logic and protection:The actuator includes built-in torque protection, thermal sensors, and stroke limit switches. It supports programmable fail-safe positions (such as fail-in-place, full open, or full close) upon control signal loss.
8.Modular design for easy service:Features a top-entry structure that allows the extraction of the actuator, bonnet, and internal cages as modules without removing the valve body from the pipeline, significantly reducing maintenance downtime and costs
.

ZJM Electric Multi-stage Pressure-reducing Cage Guided Control Valvestructure principle

Structural Drawing of ZJM  Electric Multi-stage Pressure-reducing Cage Guided Control Valve


List of Component Names and Materials

NameMaterial
Valve bodyHT200, ZG230-450, ZG1Cr18Ni9Ti
Valve coverHT200, ZG230-450, ZG1Cr18Ni9Ti
Valve core1Cr18Ni9Ti, Stellite alloy surfacing, reinforced PTFE
PackingPTFE, flexible graphite, stainless steel bellows
Push rod, Bushing2Cr13
GasketRubber asbestos board, 1Cr18Ni9Ti, graphite spiral wound gasket


ZJM Electric Multi-stage Pressure-reducing Cage Guided Control Valvetechnology parameter

Performance Specification Sheet

Performance Specification Sheet
Nominal Pressure1.62.54.06.4MPa
Strength test pressure2.43.86.09.6
Sealing test pressure1.762.84.47.04
Applicable Temperature-40-450℃

Standard requirements for external dimensions

1. The structural length of the valve shall comply with the standard of GB/T12221

2. Connecting flanges according to GB/T17241.6 standard


ZJM Electric Multi-stage Pressure-reducing Cage Guided Control Valvestandard size

Outline dimension table(Unit: mm)

Nominal Diameter(DN)20253240506580100125150200250300
Flange Distance(L)PN16185200205222250276298350410451600670735
PN40190205210230255285310355425460615685750
PN64200210220251286311337394440475630700765
Room temperature valve coverH1PN1675678180392894512601270129415151540156518162180
PN4076679181393895512601270132915451560160518922130
PN64773803833965100012801300133815751620167519362202
Medium Temp Type Bonnet H1PN1695698110031128114515101520154418351860188521662530
PN4096699110131138115515101520157918651880192522452480
PN64973100310331165120015301550158818951940199522862552
Ф D225257310
H2PN1653586873809098108123140168203230
PN4053586873809098115135150188223255
PN646368758388100105125148170203235265
H38790
Flange StandardGB:1.6、2.5、4.06.4Mpa ANSI:150、300、600Lb JIS:10K、20K、30K

*The performance indicators of this product comply with GB/T4213-92

Due to the rapid R&D iteration speed of valve products from China Kaivex Valve Group Co., Ltd., the above technical parameters and specification documents, including product overview, features, parts materials, outline dimension charts, CAD drawings, and product instruction manuals, are for your reference only. For actual applications, please contact our valve sales engineers to obtain the support you need for free. Thank you!